Zapped Headwear waffle knit custom beanies

Zapped Headwear makes premium blanks aimed at patch and embroidery shops, and we are a dealer. The waffle beanie has a textured knit and a wide cuff that was designed with a leather patch in mind. Zapped also makes a heather cuff, a knitted cuff, a pattern cuff and a woven camo cuff beanie.
Blank quoted per job; decoration from $5.00 each at 144
| Style | Waffle beanie |
|---|---|
| Maker | Zapped Headwear |
| Fabric | Waffle knit |
| Length | Cuffed |
| Sizes | One size (OSFA) |
| Colors | Earth tones and heathers |
| Blank price | Quoted per job |
Decoration options
- Laser-engraved leather patch on the cuff, glued or sewn (+$1). The intended use.
- Cuff embroidery for bold logos.
- Patch plus embroidery combo.
Why outfitters and breweries pick it
The waffle texture reads as premium, the colors lean sage, olive, tan and charcoal, and a natural or dark brown leather patch sits on it the way it sits on a Zapped cap. If you run Zapped caps in summer, this keeps the look through winter.
Best uses
- Outfitter, ranch and hunting brand retail.
- Breweries and taprooms.
- Premium employee and client gifts.
Decoration price per beanie by quantity
| Quantity | Embroidery | Leather patch |
|---|---|---|
| 12-23 | $8.00 | $8.00 |
| 24-47 | $7.00 | $7.50 |
| 48-71 | $6.50 | $7.00 |
| 72-95 | $6.50 | $6.50 |
| 96-119 | $6.00 | $6.00 |
| 120-143 | $6.00 | $5.50 |
| 144+ | $5.00 | $5.00 |
Add the blank cost from your quote. Embroidery is a cuff logo up to 6,000 stitches plus $18.99 one-time digitizing. Leather patch is laser engraved and glued; sewn adds $1.00 per beanie. See the pricing page for the Sportsman SP12 worked out in full.
Battle Born Clothing is a Zapped Headwear dealer. See also https://battlebornclothing.com/pages/custom-leather-patch-hats.